As a result, Rubbercraft has access to the best minds and processes in the industry, a global support network, and best-in-class design engineering and manufacturing expertise. elastomer designed for extreme heat, oil and chemical resistance. We'll help whenever we can. Chemigum Hycar (Zeo (Goodyear)n Chemical) Ny Syn (Copolymer) Paracril (Uniroyal) Krynac (Polysar) Perbunan (Mobay) DIRECTIONS: 1. EPDM Rubber - Ethylene Propylene Diene Monomer : The material is also a common bonding material that is used to create EPDM to metal bonded items. Gasket Material Filter By. Temperature range: - 20F to +180F continuous/210F intermittent. Other factors that affect seal performance include mechanical requirements (hardness, tensile strength), operating temperature range, cost resitrictions and dimension requirements (not all are available in all sizes). We utilize multiple modern injection presses to meet your specific project and its needs. Our ISO 9001/ AS9100 accreditations signify quality without compromise, and we hold numerous other quality certifications and industry approvals. This makes it a great all around material for a large amount of uses. These links are provided for your convenience to provide further information. Rubbercrafts specialization in this area is without doubt our greatest strength, having worked with almost every type of Aerodynamic seal or system out there. Our experienced engineering and tooling group gives us the advantage to go from prototype to millions of parts, allowing our customers to achieve their quality and volume targets. Aluminum, in its natural state, has a high resistance to atmospheric corrosion due to its thin layer of oxide. Adhesives & Sealants, About us Trade Names: Neoprene (E.l. duPont), Butachlor (Ditsugil), Bayprene (Mobay) With a huge range of rubbers in stock and years of experience in producing all types of gaskets, O rings, seals and parts; we'll do our best to assist. While we can create nearly anything, here are our most popular parts: We also create overmolded and metal bonded pieces with a level of quality that's unparalleled by our competition. We also have one of the largest in house tooling shops and we manufacture all of our tooling on site for our domestic sourced business. These materials can be used with or without a reinforcing carrier. Whereas Viton is a brand name and a registered trademark. Low cost flange gasket material. If you have a cut gasket application that requires more than traditional Finally, the material is cured via one of several methods and the product is completed. Rubber gasket materials vary in composition and functionality. SBR rubber is the oldest synthetic rubber material and is durable and resilient. We never stop striving to serve our customers to the best of our abilities. This website uses cookies. Greatbridge Road, Romsey, Hampshire, Since 1947, we've been providing industry-leading safety sealing and attachment solutions that help . Silicone gasket material has very good compression set resistance allowing it to maintain a proper seal over many years. Silicone rubber gasket material offers temperature resistance, weather (UV and ozone) resistance, and fire resistance . There are many impactful characteristics and features to consider for your intended gasket purpose. Scalable, high-precision production of high-volume liquid injection molded products. Alloy Processing applies the following types: The topcoat is the final coating on a component. Has good impermeability to gases. We can use over 2000 custom elastomer formulas. A silicone rubber gasket prevents oxygen from penetrating and will resist potential problems, like ozone, UV rays and inclement weather. Playground Safety Surfacing It is important to note that Nitrile rubber does not match well with glycol-based brake fluid, phosphate-ester fluids and high aromatic content fuels. Neither we nor any third parties provide any warranty or guarantee as to the accuracy, timeliness, performance, completeness or suitability of the information and materials found or offered on this website for any particular purpose. This also makes it commonly used in sealants, caulks, military equipment containers, fuel additives, and more consumer based uses such as chewing gum and hair products. Greencrest Digital . One of the more desirable properties of an effective Rubber Cut Gaskets in industrial applications is the ability to withstand high compressive loads. Thermal spray allows high performance coating applications of materials such as metals, alloys, ceramics, and carbides to be applied to relatively easy-to-work and more economical base materials. Historically, it was intended to be a complete replacement for its natural counterpart. Temperature range: on most silicone gasket materials is -80o F to +450o F, Red Rubber - Styrene Butadiene Rubber Sheet. While it would take a full length encyclopedia to describe them all completely, we would like to list a selection of them with detailed descriptions. The most widely used elastomer. It outperforms plastic, steel, and other rubbers with regard to resistance to . We pride ourselves on our speed, quality assurance, and professionalism. American Seal & Packing (714) 593-9780. We demonstrate this daily by supplying high-performance sealing materials and solutions optimized for the demanding and performance-critical applications within the Pharmaceutical and Life Science Industry. Rubbercraft incorporates design engineering, materials science, and precision manufacturing to produce plastic-injected molded seals and components for many types of industries, including automotive, defense, medical, and industrial. You might be offered a lower initial price by our competitors, but steel tooling from us is less expensive than aluminum tooling from others when you factor in replacement costs. Materials can be formulated to isolate heat or effectively conduct and transfer the heat buildup. April 5, 2022. Nitrile rubber is used in low and high temperature environments for petroleum-based fluids. Your use of this website and any dispute arising out of such use of the website is subject to the laws of Australia. Basic I.D x O.D shapes can be cut by hand however most gaskets require a die. We offer scalable solutions using tested and proven molding and processing technology. Please slide to verify. Our extensive product range includes aerodynamic seals, fireproof seals, inflatable canopy seals, flexible rubber connectors, space ablatives, conductive (EMI) solutions, and elastomeric tooling. Neoprene is a very popular gasket material due to the combination of physical properties and resistance the material offers. As the name suggests, our fuel resistant nitrile and pvc blend has been developed for use in fuel processing and fuel transportation applications. Rubber Sheeting & Belting To view detailed specification sheets select download for your chosen material. Some of the materials we use are: We produce millions of parts from these materials on an annual basis. An overview of rubber gasket materials to help determine which one is most appropriate for your application. From time to time, this website may also include links to other websites. Our fuel resistant nitrile and PVC fully conforms to REACH, RoHS, PAH as well as CE standards. Send us a request for quote or call us at (425) 688-0444. Matting & Flooring This rubber has a shore hardness of 60 Shore A and is the most common choice for making gaskets for sealing petrol, diesel or oils. We just do it right and efficiently. Temperature range: -20 F to +400 F With over 300 materials from standard Silicone FDA through to specially formulated Viton GF-S, we can extrude to our customer needs offering tolerances to ISO3302-1 E1 or tighter. Cork rubber material is manufactured from first-grade granulated cork and synthetic rubber polymers under heat and pressure. Moderately resistant to petroleum products. It is usually desirable that the gaskets be made from a material that is compressible such that it tightly fills the space it is designed for, including any slight irregularities. Injection molding is the fastest method to get large quantities of parts fast and economically for a number of reasons: We begin the process by stripping our raw material into two inch wide strips and feeding it into a self-heating screw. Rubber bonded cork is used for gaskets. We've become the one stop shop for all of your custom molding projects and we pride ourselves on that fact. High-Temperature High-Pressure FKM is an ASTM designation for flouro-elastomers in general. Looking to take your training to the next level? Infact, we can make NBR to metal bonded items with brass, aluminum, steel, or glass filled nylon. Our cork and foam shields with ablatives paints meet the most demanding specifications required for space launch vehicles. Whether build-to-print or build-to-specification, we can design, manufacture, assemble, test, and install. Replace cap after use. Alloy Processing is recognized throughout the aerospace and defense industry for our quality, ability to process the largest and most complex parts, and comprehensive metal finishing solutions. This is why Non-asbestos Cut Gaskets which contain rubber, are so widely used in industrial Cut Gaskets applications. Alloy Processing performs the following pre-treatments: Liquid (or dye) penetrant inspection is used for detecting surface breaking flaws such as cracks or laps and folds in any non-absorbent surface. Proven track record of supplying elastomeric tooling solutions for composite fabrication. We don't cut corners to do it. 1Resistant to gasoline and all other automotive fluids, 2Remains flexible even at high temperatures and withstands rapid temperature changes, 3Allows for repeated disassembly and reassembly in metal to metal applications, 4Seals surface imperfections between metal parts and is ideal in high performance applications. We can provide: We separate our tooling from the others by offering tools made from the highest quality materials. Romsey Industrial Estate, Greatbridge Road, Fuel Resistant Nitrile / PVC Premium Sheeting. Styrene Butadiene is a general term for a family of synthetic materials made from the two compounds in the name. It can be custom molded into a number of items: This material has a high abrasion resistance, temperature resistance, weather exposure resistance, and chemical resistance. We leverage forty years of expertise in liquid and high-consistency silicones and organic molded rubber to ensure your satisfaction from concept prototypes through high-volume production. This all inclusive process streamlines the manufacturing process and ensures consistent quality with minimal waste. We offer extensive experience supplying the Energy and Power Industries with high-performance Elastomeric seals. The combination of nitrile and PVC creates an incredibly durable as well as versatile material. Kalrez compound 4079 is most common, and offers improved compression set resistance over compound 1050. It is an efficient, seamless, and effective approach tailored for customer satisfaction. Some of our most common gasket materials include; Butyl, EPDM, Natural Rubber, Neoprene, Nitrile, Silicone and Viton. This even includes the name brand Neolite that's used by Goodyear. EPDM rubber gaskets offer great resistance to heat, which is why these types of rubber gaskets are used for caustic service and mild acids. 2023 Expert Gasket & Seal, LLC. This material stability ensures that the fuel remains as contaminant free as possible, while also providing a superior life expectancy. For the professionals. Aflas - Preferred for combinations of oil and amines or ammonia: sour crude oil, sour gas, refrigeration. With typical operating environment ranging from temperatures as low as -58F/-50C up to highs of +527F/+275C many applications calling for meticulous product development and specification is vital. Our custom-formulated elastomers and systems have outstanding physical properties including long life in critical applications, high chemical, fuel and solvent resistance and a wide usable temperature range. 3 Allows for repeated disassembly and reassembly in metal to metal applications. Temperature range: -65 F to +300 F Excellent compression set, tear and abrasion resistance. EPDM also provides excellent chemical resistance*, and good electrical properties. Good aging and abrasion resistance. The dimensions range from 1.08mm and are as large as 70mm in cross-section. The test is done by using a specially designed, calibrated, indenter that is pushed into the material. Sulfuric acid anodizing provides a similar level of protection to the aluminum surfaces as chromic acid anodizing but conforms to different process specifications. We have a quick high volume capability with injection molding. Peroxide cured grades are preferred. We have no responsibility for the content of the linked website(s). New, sustainable solutions are rapidly becoming more efficient and gaining share. Select a store to see pricing & availability . We have market-leading positions in critical, challenging market sectors that help enable the future with innovative, safe, and sustainable solutions. We have developed proprietary thermal elastomers to help protect your electronics through effective thermal management. It's commonly found in: With its frequent use in the consumer, medical, automotive, industrial, and defense industries, this material is one of the most commonly found synthetic rubbers in the world. We also stock White Nitrile Rubber Sheet. We specialize in offering a comprehensive range of metal detectable products to meet the exacting standards required by the food and beverage industries. Our high volume injection molding is quick, efficient, and affordable for a variety of budgets. The table below provides an overview of some of our various rubber gasket sheets compatability with oils and fuels. Rubbercraft satisfies the stringent demands of the safety-critical processes. Custom molded items to match any project you start. This is so you can familiarize yourself with the quality materials we offer. Gasket Material Assortments Gasket Material Assortments Pond . This key characteristic is a major reason it's used for applications that require an airtight structure. The seal inflates (rather than compresses) to create an air or watertight barrier. These properties alone make this one of the most popular gasket materials for use in automotive, aerospace and petrochemical industries. The most popular form of SBR rubber used to make gaskets is called Red Rubber, named for its reddish-brown color. Development and supply of a wide range of rubber-to-metal and other substrate-bonded seals. Excellent compression set, tear and abrasion resistance. We achieve quality with superior surface preparation, a CATIA-driven masking system, and an experienced workforce committed to excellence. We also have thousands of custom formulas that allow us to best match your application, from natural rubber, silicone, nitrile, HNBR, chloroprene (Neoprene TM), EPDM, SBR, Butyl, Polyurethane, fluorosilicone, and FKM (Viton TM). Nitrile (Buna-N Rubber) Trade Names: With a high resistance to vegetable oil, animal oil, and mineral oil, Buna-N also performs well as a gasket or sealing material in petroleum-based applications. Precision Castparts Corp. acquired Alloy Processing in March 2013. - Powered by deltronix.net -. They turn rough-edged and uneven holes into smooth, insulated holes. Here is the rubber compatibility chart that rates all popular rubber materials that comes into contact with various chemicals. At Rubber Industries, custom rubber molding and custom silicone molding is our focus and strength. In response to increasing customer demand, we built and certified a state-of-the-art facility featuring some of the largest aluminum and titanium tanks in North America with corresponding NDI, shot peen, and paint facilities. All Rights Reserved. No pre-forms are used. Inflatable seals are designed to seal out gases, liquid, dust, or dirt around hatches, doors, canopies, or covers while providing instant access when necessary. Easily conforms to uneven flange load. Not only does neoprene provide great weathering, ozone and fuel resistance it also features . A California based, U.S. We handle all of your project's needs within the confines of our U.S.A based manufacturing plant and the plants of our trusted Chinese partners. Privacy Policy, Romsey Industrial Estate, The common strategy of "The more compressive load exerted on the gasket, the longer it will last" is generally true of elastomeric materials since elastomers (rubbers) are not compressible but deflect compression. This is a broad family of products, individually developed and manufactured for unique applications. We understand the demanding requirements of serving a broad range of Medical Device segments and have consistently challenged our processes, products, and solutions to ensure they are market-leading. A rule of thumb is to have the material thick enough to compensate for any surface face irregularities and to permit some compression. This makes them the perfect solution for unique or complex sealing applications where gap variations may be caused due to pressure, thermal or mechanical movements. We work with a large list of materials every day and we have done so for fifty years. It's a subcategory of NBR and it shares many of its characteristics. EPDM resists animal and vegetable oils, steam, water and oxygenated solvents. 952-445-1320. Thicknesses Available: 1mm, 1.5mm, 2mm, 3mm, 4mm, 6mm, 8mm. From rolls 1/64" to 1/4 thick and 36" to 48" wide, custom thickness, widths and shapes are available. Call us directly or order Cut Rubber gaskets today! The thicker the material the more likely the material being contained can weep through the pores of the Cut Gaskets itself. . This synthetic material is most notable for being impermeable to air. The term you refers to the user or viewer of our website. As the table above illustrates, Viton Rubber (FKM) has excellent compatibility with both fuels and oils. Sol-Gel is a chromate-free, metal oxide coating used on titanium and other metals to improve corrosion resistance. We can CNC cut and waterjet cut gaskets to meet your exact requirements. The term Swift Supplies Online Pty Ltd or us or we refers to the owner of the website whose registered office is 99 Harburg Drive, Beenleigh QLD 4207. We offer both standard and custom designs developed for efficient assembly, ease of maintenance and reliable service. Has good abrasion resistance. Should not be stored in direct sunlight or near motors or other electrical equipment which may generate ozone. We regularly supply this material for use as; fuel pump diaphragms, O-rings, hydraulic hoses and gaskets. Water-Resistant Lightweight Fiber Gasket Material This paper-thin material is commonly used for light-duty gasketing. Resistant to gasoline and all other automotive fluids, Remains flexible even at high temperatures and withstands rapid temperature changes, Allows for repeated disassembly and reassembly in metal to metal applications, Seals surface imperfections between metal parts and is ideal in high performance applications, International and Traditional Distributors. 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fuel resistant rubber gasket material